Full pneumatic automatic sorting line training platform
Product Overview
This training platform integrates programmable logic motion controller, virtual and real combination of practical training teaching, programming software based on IEC61131-3, pneumatic physical control model, Internet technology, suitable for colleges and universities to open the “principles and application of machinery”, “mechanical equipment design”, “hydraulic and pneumatic transmission technology”, “PLC principles and application of technology”, “sensor application technology” and other courses. ”, “hydraulic and pneumatic transmission technology”, “PLC principle and application technology”, “sensor application technology” and other courses of the practical training teaching The program can be used for practical training in the following courses. Pneumatic basic circuit function training can be carried out, based on the relevant physical model of the project-based practical training, to develop students' comprehensive understanding of mechanical transmission, enhance the pneumatic system installation and commissioning, electrical control technology, PLC application technology and pneumatic system operation and maintenance of hands-on ability.
Product Innovation Points
(1) Close to industrial practice: the use of brand industrial pneumatic components, industrial electrical control components and sensors, and the actual application of the industry in line.
(2) Modular structure design: each pneumatic action, electrical control components are modular design, not only to facilitate the upgrading and expansion of equipment, but also can be quickly and independently built pneumatic and electrical control circuit.
(3) Application-oriented: equipped with the relevant typical modular physical control model, each model can be run independently to complete the relevant project training, but also can be composed of an integrated control system to achieve comprehensive project training.
(4) Comprehensive: the system integrates various mechanical principle application technologies, industrial pneumatic components, relay control, PLC control unit, sensing technology in one, which is a typical electrical integration of comprehensive training equipment.
(5) Cloud data: the controller of the training platform device has EtherCat interface, embedded cloud platform client, input signal parameter data, OEE and other real-time upload to the cloud, you can quickly set up the equipment side of the interconnection to the cloud.
Technical Performance
Input power supply: single-phase three-wire ~ 220V ± 10% 50Hz
Overall dimension: 1300mm×670mm×1250mm
Overall weight: 200Kg
Working environment: Temperature -10℃~60℃Relative humidity≤90%.
Mute air compressor: input power 0.68KW, volume 24L, rated output pressure 0.6MPa.
Basic Configuration
The system mainly consists of pneumatic training platform, pneumatic project training model, IDEABOX3 controller, electrical control components.
(1) Pneumatic training platform:
The pneumatic practical training platform adopts industrial aluminum profile frame, including industrial aluminum profile operating table with T-slot, box and cabinet type electrical module, etc..
(2) Pneumatic project type physical control object:
① Silo feeding object: contains magnetic switches, mobile cylinders, solenoid valves, etc., to realize the round-trip movement of the mobile cylinders, to complete the silo material feeding function.
② linear feeding mechanism and pneumatic manipulator object: contains a guide bar type cylinder, thin dual-axis cylinder, parallel pneumatic fingers, guide columns, etc., to complete the simulation of workpiece handling.
③ Swinging robot arm and 3-finger air claw object: contains swinging cylinder, thin dual-axis cylinder, 3-finger air claw, guide column, beam, etc., to complete the workpiece between the two positions of the rotary handling.
④ Rotary table object: contains circuit valve control mechanism, ball in place lifting cylinder, rotary indexing cylinder, rotary table, etc., to complete the multi-angle rotation of materials;
⑤ rotary clamping cylinder objects: including rotary clamping cylinder, vacuum generator, with buffer fixed metal chassis vacuum suction cups, chute, base and so on.
(3) Pneumatic and electrical control part:
The pneumatic electrical part mainly contains mounting board, electrical control components (leakage protector, switching power supply, relay, solenoid valve, etc.), IDEABOX3 logic motion controller, IO module, etc;
Practical training program
Single-acting cylinder direct control
Selection of electrical control components
Electrical control system design
Pneumatic control circuit design
Silo feeding control training
Linear feeding mechanism and pneumatic manipulator control training
Oscillating robot arm and three-finger air claw control training
Rotary table control training
Rotary clamping cylinder control training
Logic IO training
IEC61131-3 software programming training
Mechanism design training
Overall design of multi-path sorting system
